Excel Connects You with Custom, Quality, On-Time Electrical, Wire and Cable Solutions
Since 1986, Excel Connection has been a respected manufacturer of lead wires, wire harnesses, cable assemblies, ribbon cables, coaxial cables, fiber optics, power cables, heavy gauge cables and electro-mechanical panels.
As we begin 2021, we have reinvigorated our brand look and feel to match our commitment to solutions for a range of industries. We invite you to explore our website or get in touch to find out more about our contract manufacturing services and capabilities.
Industries we serve:
- AC/DC Drives
- Alternative Energy
- Food Service
- Turf Care
- Material Handling
WIRE MARKING CAPABILITIES
Inkjet printing in both black and white ink, adhesive Brady labels with 360 coverage and heat shrink wire ID’s.
HEAVY GAUGE CABLE
Custom hydraulic equipment tailored for cutting, crimping and pull testing up to 777 MCM cable with custom packaging to meet customer specifications.
State of the art automated wire and cable cutting equipment that strips, solders, ink jet prints and cuts 24 gauge to 777 MCM.
BRAIDING OR LOOM
High-Performance, high temperature, chemical and abrasion resistant protective coverings.
MATERIAL & PARTS KITTING
Custom packaging of material kits needed for customer off-site and in-house sequences that provide material needed during the manufacturing or installation processes reducing production time and cost.
WIRE & CABLE TERMINATING
Automated crimp monitoring presses, cutting machines and hydraulic crimpers with pre-pull and post-pull testing to meet UL pull test requirements.
SPLICING & SONIC WELDING
High-Performance Ultrasonic splicing with dual wall adhesive heat shrink protective seal.
PANEL BOXES/ DIN RAILS
Variety of sizes and includes the mechanical attachment of switches, relays, transformers and din rail terminal blocks populated per UL requirements.
COILS & PLUGS
A variety of custom cord sets, coil cords and power cords with power connectors made to your specifications.
WIRE HARNESS ASSEMBLY
Custom dimensional build board with 100% continuity test. Mating harness test fixtures for production harnesses, prototypes, PPAP and design validation from 2 to 300 wires.
MILL SPEC PROTECTIVE COATINGS
Moisture-proof sealant suitable for electrical connectors and other electrical components in electrical wiring systems, harnesses and assemblies.
FEED THROUGH EPOXY/POTTING
This process provides protective epoxy or sealant to stabilize and protect electronic components from moisture damage.
PULL FORCE TESTING & CERTIFICATION
Verified crimps that meet or exceed UL minimum pull force with capabilities up to 1000# and 24 Gauge to 777 MCM wire and cable and Hipot (high voltage) testing for isolation testing requirements.
VENDOR MANAGED STOCKING PROGRAMS
On-site custom stocking programs tailored to client forecasts results in customer reduced inventories and costs. Automated scheduling monitors in all production processes ensures 99% on-time deliveries and avoids material shortages for customers.
Capabilities available in ROHS and lead based solder per IPC/WHMA-A-620 standards.