Excel Connects You with Custom, Quality, On-Time Electrical, Wire and Cable Solutions

Since 1986, Excel Connection has been a respected manufacturer of lead wires, wire harnesses, cable assemblies, ribbon cables, coaxial cables, fiber optics, power cables, heavy gauge cables and electro-mechanical panels.

As we begin 2021, we have reinvigorated our brand look and feel to match our commitment to solutions for a range of industries. We invite you to explore our website or get in touch to find out more about our contract manufacturing services and capabilities.

Industries we serve:


wire marking services

WIRE MARKING CAPABILITIES

Inkjet printing in both black and white ink, adhesive Brady labels with 360 coverage and heat shrink wire ID’s.
heavy gauge cable assembly

HEAVY GAUGE CABLE

Custom hydraulic equipment tailored for cutting, crimping and pull testing up to 777 MCM cable with custom packaging to meet customer specifications. Custom MCM cable.
wire cutting services in Milwaukee

WIRE CUTTING

State of the art automated wire and cable cutting equipment that strips, solders, ink jet prints and cuts 24 gauge cable up to 777 MCM.
electrical wire braiding and wire loom tubing

BRAIDING OR LOOM

High-Performance, high temperature, chemical and abrasion resistant protective coverings.
wire and cable kitting services

MATERIAL & PARTS KITTING

Custom packaging of material kits needed for customer off-site and in-house sequences that provide material needed during the manufacturing or installation processes reducing production time and cost.
wire and cable crimping services in Milwaukee

WIRE & CABLE TERMINATING

Automated crimp monitoring presses, cutting machines and hydraulic crimpers with pre-pull and post-pull testing to meet UL pull test requirements.
ultrasonic wire and cable splicing

SPLICING & SONIC WELDING

High-Performance Ultrasonic splicing with dual wall adhesive heat shrink protective seal.
panel box and din rail wiring

PANEL BOXES/ DIN RAILS

Variety of sizes and includes the mechanical attachment of switches, relays, transformers and din rail terminal blocks populated per UL requirements.
coil cord and power cord manufacturing

COILS & PLUGS

A variety of custom cord sets, coil cords and power cords with power connectors made to your specifications.
wire harness assembly

WIRE HARNESS ASSEMBLY

Custom dimensional build board with 100% continuity test. Mating harness test fixtures for production harnesses, prototypes, PPAP and design validation from 2 to 300 wires.
application of moisture proof wire sealant

MIL SPEC PROTECTIVE COATINGS

Moisture-proof sealant suitable for electrical connectors and other electrical components in electrical wiring systems, harnesses and assemblies.
hermetic wire feedthrough with epoxy or potting

FEED THROUGH EPOXY/POTTING

This process provides protective epoxy or sealant to stabilize and protect electronic components from moisture damage.
wire crimp pull force testing and certification

PULL FORCE TESTING & CERTIFICATION

Verified crimps that meet or exceed UL minimum pull force with capabilities up to 1000# and 24 Gauge to 777 MCM wire and cable and Hipot (high voltage) testing for isolation testing requirements.
wire processing company

VENDOR MANAGED STOCKING PROGRAMS

On-site custom stocking programs tailored to client forecasts results in customer reduced inventories and costs. Automated scheduling monitors in all production processes ensures 99% on-time deliveries and avoids material shortages for customers.
wire soldering services Milwaukee

SOLDERING

Capabilities available in ROHS and lead based solder per IPC/WHMA-A-620 standards.